The electrical system of the winding machine belongs to a very complex control program and high-precision actuator. The use of various high-tech electrical components on the winding machine has greatly improved the performance of the equipment, so as to meet the current winding demand for coils.
Of course, even in such technology, there are still various problems with the coil produced by the winding machine, such as the coil surface is not smooth enough or there is a cushion wire. This is because the production of quality coils requires not only precision winding machines, but also correct program settings and reasonable adjustments to various accessories.
1. Setting of winding machine program
The use of the winding machine is limited. We should have a preliminary understanding of its functions and performance characteristics. After being familiar with the function setting of the equipment, we should first carry out simple coil winding, and slowly master the setting skills and application of the winding machine. At present, after purchasing the winding machine, the general manufacturer will give some technical training and on-site adjustment. This process must be paid attention to. Being familiar with and mastering the reasonable setting of the winding machine is an important part of winding high-quality coils.
2. Set the tension of the winding machine
At present, there is no agreed standard for tension setting in the process of coil winding. The specific range of this value can be adjusted by users according to their actual demand. Whether the tension setting is reasonable or not will have a great impact on the quality of the coil. If the setting is too small, it will appear bloated during winding, and the position of the wire arrangement is inaccurate. If the tension setting is too large, it will lead to wire breakage and layer falling during multi-layer winding.
In addition, if the material of enameled wire is different, the demand for tension is also different. For example, the tension of aluminum wire will be relatively small. Although copper wire is not easy to be stretched, the angle should not be too large when passing through the wire, otherwise there will be problems such as paint explosion.
3. Selection of winding frame of winding machine
Choosing the winding frame of the winding machine may be a problem that many users don‘t pay much attention to. In order to reduce costs, choose some low-quality plastic or thin skeleton side neck, resulting in skeleton deformation. All procedures of the winding machine are carried out according to the program instructions. The deformation of the skeleton will cause the winding of the coil to exceed the scope of winding, and may also change the electrical characteristics. Therefore, the selection of the skeleton must pay attention to its quality to avoid affecting the winding quality of the coil.